Plant setup snapshot

Send six inputs. Get the numbers for your plant in three working days.

A written feasibility note for an anodising plant — indicative capital, rectifier sizing, tank schedule, utilities load and space envelope, sized for the plant you actually intend to build. Reviewed by Balasubramanian Iyer, who has commissioned more than ten of them.

₹2,500 3 working days · credited against Phase 0

Who this is for

You are considering an anodising line — captive for your own product, or as job work — and you need real numbers before you can have a serious internal conversation. You have a capacity in mind and a product to finish. What you do not have is a defensible capital figure, a connected load to take to the electricity board, or a floor area to check against the shed you were shown.

Our free calculator will give you a model output. This is a person telling you where that model is wrong for your case.

What you receive

A two to three page note, written for someone who has to justify a number to somebody else.

01Indicative CAPEX, by line itemTanks, rectifier, transporter, chiller if applicable, jigs, ETP and DM, scrubber, civil, instrumentation, commissioning — with a band, not a false single figure.
02Rectifier sizing and connected loadCurrent requirement from your loaded area and process, the rectifier rating that follows, and the total connected load to take to the DISCOM.
03Tank scheduleCount, dimensions and materials, sized for your archetype — a hollowware line and a basket line are not smaller profile lines.
04Utilities loadWater and DM consumption, ETP loading, exhaust and scrubber duty. The numbers a consent application will ask you for.
05Space envelopeLine footprint and total floor area with aisle and service allowance, so you can test it against the premises you are considering.
06The three decisions that move your numberThe part most people never get. Which choices actually change the capital and the running cost, and which are noise.

Not included: vendor quotations, layout drawings, single-line electrical, or a bankable DPR. Those are Phase 0 and Phase 1 work. This is the note that tells you whether to start one.

Why it is paid, and why it is only ₹2,500

Basic sizing given away free does not convert into decisions. A number handed over without its reasoning can be walked straight to a vendor, carries no assumptions you can argue with, and leaves no record. The same number, paid for, arrives with the assumptions stated, the sensitivities named, and the next question identified.

The fee also filters, and honestly so. Assembling the six inputs takes about an hour of real work. That hour is what separates a plant project from an idea, and it is a fairer test than a phone call.

The full ₹2,500 is credited against a Phase 0 engagement started within 30 days. It is a down payment, not a toll.

Where it sits

 Plant setup snapshotScoping callWritten audit
Fee₹2,500₹5,000₹15,000
FormatWritten note, async45-minute live callFour-page report, async
Turnaround3 working daysScheduled7 working days
Best whenYou are sizing a plant you have not built yetYou have a focused question to discussYou have a line running and documents to review
You supplySix inputs about the intended plantYour questionSOPs, logs, rejection data, quotes

The six inputs

Fill this in and we will confirm scope and send a payment link within one working day. If something is genuinely unknown, say so — not knowing your sanctioned load is normal at this stage and is itself useful. The two we cannot work without are target capacity and what you are finishing.

No payment yet. We confirm the scope is a fit first — if it is not, we will tell you and there is nothing to pay.

Already decided?

Send the inputs and we will come back within one working day with confirmation and a payment link.

Send the six inputs → Ask a question first

Not sure which plant you are building? Start with what gets anodised in India.

Frequently asked questions

What is the plant setup snapshot?

A ₹2,500 written feasibility note for an anodising plant. You supply six inputs about the plant you intend to build; Balasubramanian Iyer returns a two to three page note within three working days covering indicative CAPEX with line items, rectifier sizing and connected load, a tank schedule, utilities load including water, DM and ETP, the floor space envelope, and the three decisions that move your number most.

Why is there a fee for what other consultants give free?

Because free numbers do not convert into decisions. A basic sizing calculation handed over without the reasoning behind it can be walked straight to a vendor, carries no assumptions you can test, and leaves no record of the conversation. The paid note arrives with the assumptions stated, the sensitivities named, and the next question identified. The fee also filters: gathering the six inputs takes an hour of real work, which is exactly the hour that separates a plant project from an idea.

Is the fee adjusted if I go ahead?

Yes. The ₹2,500 is credited in full against a Phase 0 engagement commenced within 30 days, so it functions as a down payment rather than a toll.

What if my decision is still two months away?

That is the normal case for a plant decision, and it is a reason to take the snapshot earlier rather than later. The note is the document you use to make the decision, so having it two months out is more useful than having it the week you commit.

How is this different from the free calculator?

The calculator gives you a model output from generic India rates. The snapshot is a person looking at your specific capacity, product, standard, site power and plot, and telling you where that model is wrong for your case. Most usefully, it names the three decisions that move your number most, which a calculator cannot do.

What if I do not know some of the inputs?

Say so on the form. Not knowing sanctioned load or plot envelope is common at this stage and is itself useful information. What we cannot work without is a target capacity and a product, because those set everything else.