What we do

Aluminium surface treatment consulting — from concept to commissioned plant

Every engagement is handled directly by Balasubramanian Iyer. 45+ years of hands-on experience, 10+ plants set up across India.

Anodizing plant setup aluminium
01
Plant setup

Anodizing plant setup

Complete anodizing plant commissioning from the ground up — tank sizing and layout, rectifier selection, sulphuric acid anodizing process setup, and operator training. We have done this 10+ times across India.

Line layout & design Tank sizing & material selection Rectifier specification Chemical process setup Operator training Commissioning support
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Hard anodizing process aluminium
02
Process consulting

Hard anodizing

Hard anodizing demands precise process control — bath chemistry, temperature, current density, and agitation all interact. We bring hard anodizing expertise that textbook consultants simply cannot offer — because we run an active hard anodizing plant ourselves.

Bath chemistry setup Temperature & cooling design Current density optimisation Coating thickness control Quality testing protocols Troubleshooting support
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Powder coating line aluminium profiles
03
Plant setup

Powder coating lines

Powder coating line design for aluminium extrusions — pre-treatment systems, spray booths, curing ovens, and conveyor layout. A line is only as good as its pre-treatment, and we design both together.

Pre-treatment line design Spray booth specification Oven sizing & airflow Conveyor system layout Recovery system design Commissioning support
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Production optimisation aluminium plant
04
Optimisation

Production optimisation

If your anodizing plant has high rejection rates, inconsistent quality, or rising chemical costs — a structured audit usually finds the root cause fast. We deliver a clear, prioritised improvement plan, not a generic report.

Full line audit Rejection root cause analysis Chemical cost review Throughput improvement Process parameter review Written improvement report
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Greenfield aluminium plant project India
05
Project management

Greenfield plant projects

Setting up a greenfield anodizing plant in India involves dozens of interdependent decisions. We manage the full project — site evaluation, equipment selection, vendor coordination, and commissioning — so nothing falls through the cracks.

Site evaluation Utility planning (power, water) Equipment vendor selection Civil works coordination Installation supervision Trial production support
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On-site consulting aluminium surface treatment
06
On-site

On-site consulting

Some problems need eyes on the floor. On-site anodizing process training, troubleshooting, and bath analysis — we visit your facility, diagnose the issue directly, and fix it with your team.

Process troubleshooting Quality defect diagnosis Operator training Bath analysis Documentation review Follow-up support
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Not sure which service you need?

Tell us where you are in your project — we'll point you in the right direction. No obligation, no sales pitch.

Get in touch Call +91 77984 83087