Service · On-site

On-site consulting — eyes on the floor when the problem won't sit still

Some problems can't be diagnosed from a WhatsApp message. On-site visits for urgent troubleshooting, operator training, and bath analysis — usually scheduled within the same week across India.

When rejection rates spike or bath chemistry drifts, every day of continued production is money burnt. Remote diagnosis works for clear-cut cases; for everything else, we visit your plant, watch a production cycle, pull bath samples, and diagnose the issue with your team in front of us. Most on-site engagements resolve in 2–4 days — the faster turnaround is itself part of the value.

What the service covers

Process troubleshooting

Anodizing, hard anodizing, or powder coating defects — diagnosed during a live production run, not from photos alone.

Quality defect diagnosis

Coating unevenness, colour variation, burns, adhesion failure, seal-test failure — root-caused on-site and fixed.

Operator training

Classroom session + on-line shadowing. Your operators build muscle memory on your equipment, with your chemistry.

Bath analysis

Titration-based chemistry checks, contamination detection, bath-life assessment. Results and corrective action the same day.

Documentation review

Process parameter sheets, QC records, maintenance logs — gaps identified and templates provided.

Follow-up support

Post-visit remote support to verify the fix holds in production over 2–4 weeks.

How we approach it

  1. Triage call — 30-minute call to understand the issue, recent production data, and whether an on-site visit is actually needed.
  2. Scope & schedule — clear objectives for the visit (what success looks like), duration (typically 2–4 days), and logistics.
  3. On-site engagement — production observation, bath sampling, operator interviews, equipment checks.
  4. Fix & verify — corrective action implemented with your team, first good batches run and QC'd before we leave.
  5. Written summary — what we found, what we fixed, what to watch. Typically a 5–10 page document you can file.

What you get at handover

Frequently asked questions

How fast can you visit?

For urgent production issues, same-week is usually possible in South and West India; 5–10 days for North and East. Non-urgent visits are scheduled 2–4 weeks out.

What's the minimum engagement?

Two days on-site is our minimum. One-day visits rarely give us time to observe a full production cycle, sample baths, and verify a fix. For very simple issues we'll usually suggest remote consulting instead.

Do you charge travel on top?

Travel (flights + local hotel) is billed at actuals against your approval, no markup. Local transport during the visit is included in the day rate. Charges are confirmed in writing before the visit.

Is this different from your optimisation audit?

Yes. An audit is structured, comprehensive, and covers the whole plant — typically 3–5 days and a written report. On-site consulting is focused on a specific issue — typically 2–4 days and a targeted fix. If you don't know which you need, we'll tell you on the triage call.

Plant down, or a defect you can't shake?

Quick triage call first — then if a site visit makes sense, we'll schedule it.

Start the conversation Call +91 77984 83087