---
title: "Services | Anodizing & Powder Coating Consulting India"
description: >-
  End-to-end consulting for aluminium anodizing, hard anodizing and powder coating plants across India. Plant setup, process audits, greenfield projects.
canonical: "https://www.saravanaconsultancy.in/services"
source_url:
  html: "https://www.saravanaconsultancy.in/services"
  md: "https://www.saravanaconsultancy.in/services.md"
last_modified: 2026-05-24
---

![Anodizing plant setup aluminium](https://images.unsplash.com/photo-1581091226033-d5c48150dbaa?w=700&q=85)

01

Plant setup

## Anodizing plant setup

Complete anodizing plant commissioning from the ground up — tank sizing and layout, rectifier selection, sulphuric acid anodizing process setup, and operator training. We have done this 10+ times across India.

Line layout & design
Tank sizing & material selection
Rectifier specification
Chemical process setup
Operator training
Commissioning support

[Learn more →](/services/anodizing-plant-setup)
[Discuss your requirement](/contact)

![Hard anodizing process aluminium](https://images.unsplash.com/photo-1565043666747-69f6646db940?w=700&q=85)

02

Process consulting

## Hard anodizing

Hard anodizing demands precise process control — bath chemistry, temperature, current density, and agitation all interact. We bring hard anodizing expertise that textbook consultants simply cannot offer — because we run an active hard anodizing plant ourselves.

Bath chemistry setup
Temperature & cooling design
Current density optimisation
Coating thickness control
Quality testing protocols
Troubleshooting support

[Learn more →](/services/hard-anodizing)
[Discuss your requirement](/contact)

![Powder coating line aluminium profiles](https://images.unsplash.com/photo-1504328345606-18bbc8c9d7d1?w=700&q=85)

03

Plant setup

## Powder coating lines

Powder coating line design for aluminium extrusions — pre-treatment systems, spray booths, curing ovens, and conveyor layout. A line is only as good as its pre-treatment, and we design both together.

Pre-treatment line design
Spray booth specification
Oven sizing & airflow
Conveyor system layout
Recovery system design
Commissioning support

[Learn more →](/services/powder-coating-lines)
[Discuss your requirement](/contact)

![Production optimisation aluminium plant](https://images.unsplash.com/photo-1518770660439-4636190af475?w=700&q=85)

04

Optimisation

## Production optimisation

If your anodizing plant has high rejection rates, inconsistent quality, or rising chemical costs — a structured audit usually finds the root cause fast. We deliver a clear, prioritised improvement plan, not a generic report.

Full line audit
Rejection root cause analysis
Chemical cost review
Throughput improvement
Process parameter review
Written improvement report

[Learn more →](/services/production-optimisation)
[Discuss your requirement](/contact)

![Greenfield aluminium plant project India](https://images.unsplash.com/photo-1581092795360-fd1ca04f0952?w=700&q=85)

05

Project management

## Greenfield plant projects

Setting up a greenfield anodizing plant in India involves dozens of interdependent decisions. We manage the full project — site evaluation, equipment selection, vendor coordination, and commissioning — so nothing falls through the cracks.

Site evaluation
Utility planning (power, water)
Equipment vendor selection
Civil works coordination
Installation supervision
Trial production support

[Learn more →](/services/greenfield-plant-projects)
[Discuss your requirement](/contact)

![On-site consulting aluminium surface treatment](https://images.unsplash.com/photo-1504328345606-18bbc8c9d7d1?w=700&q=85)

06

On-site

## On-site consulting

Some problems need eyes on the floor. On-site anodizing process training, troubleshooting, and bath analysis — we visit your facility, diagnose the issue directly, and fix it with your team.

Process troubleshooting
Quality defect diagnosis
Operator training
Bath analysis
Documentation review
Follow-up support

[Learn more →](/services/onsite-consulting)
[Discuss your requirement](/contact)

![Structural anodizing architectural aluminium facade](https://images.unsplash.com/photo-1487958449943-2429e8be8625?w=700&q=85)

07

Architectural finishing

## Structural anodizing

Architectural-grade anodizing for facades, curtain walls, fenestration, and cladding. Class 1 (25 µm) and Class 2 (10 µm) coatings with colour consistency across batches that arrive on site months apart — the problem that defines structural work.

Class 1 & Class 2 setup
Colour consistency protocols
Sealing quality control
Large-part rack design
IS 1868 / BS 3987 / AAMA 611
Batch traceability

[Learn more →](/services/structural-anodizing)
[Discuss your requirement](/contact)